Manufacture of high pressure hydraulic hoses. Functional features of equipment for the manufacture of high-pressure hoses and pipes

In the autoshop "Country of Spare Parts" you can not only buy ready-made hoses and high pressure hoses, but also order the manufacture of high pressure hoses (HPR) on order.

Production time of high pressure hoses according to your order - 15 minutes.

HIGH-PRESSURE HOSES

High pressure hose (HPR) is a flexible connection used in hydraulic systems for transporting hydraulic and motor oils, liquid fuel, emulsions. RVD have a very wide range of applications. The high pressure hose is an important part of any modern hydraulic equipment, as well as gas or water supply systems.

High pressure hoses are used in various special equipment, machines, machine tools, lifting mechanisms, bulldozers, excavators, cranes, tractors and ensure the smooth operation of hydraulic tools and equipment.


ACCESSORIES FOR HPH

In the production of high pressure hoses Special attention is given to connecting fittings - fittings for high pressure hoses. Fittings for high pressure hoses are the most important link in the hydraulic system. The autoshop "Country of Spare Parts" uses only certified imported components (Italy). Available in a large selection: with metric, inch and pipe threads. A variety of straight and bent fittings are available in 45 and 90 degree bends. Thus, the options for the execution of the RVD can be very diverse.

EQUIPMENT FOR THE PRODUCTION OF HPH

In the manufacture of high-pressure hose end elements, high-performance pressing equipment is used, which makes it possible to manufacture high-pressure hoses of any configuration, including those according to individual customer orders. The equipment for the production of high-pressure hoses includes several types of machines: these are cutting machines or cutters for hydraulic hoses, debarking or cleaning machines, pneumatic pushers and directly crimping equipment. In their work, specialists use the equipment of one of the world's leading manufacturers - UNIFLEX (Germany).

ACCESSORIES CATALOGS FOR HPH

A variety of components allows the production of high-pressure hoses for a variety of machines and units. The most common types of fittings are listed. You can also include other items from company catalogs in your order. Specialists of the store "Country of Spare Parts" are always ready to help you.



There are such components, the importance of which is difficult to overestimate - even large industrial enterprises cannot do without them. Without hesitation, we will include high pressure hoses (or abbreviated as RVD) here. These products have always been and will be in demand. So why not take advantage of this and run your own workshop for their production? And since the price of equipment for the production of high pressure hoses is relatively low, when compared with equipment in some other industries, everyone will be able to do this. High pressure hoses are actively used to transport liquids and gases over certain distances.

Our business valuation:

Starting investments - from 600,000 rubles.

Market saturation is low.

The complexity of starting a business is 6/10.

The quality of the manufactured products will directly depend on the machines and apparatus chosen by the entrepreneur. Therefore, in a business plan, it is important to pay special attention to technical equipment.

Expanding the range to the maximum

The business of producing high pressure hoses will bring much more profit if each consumer finds what he needs in the range of products offered. Therefore, it is better to immediately provide for the release of a wide range of products. But why is it important to do so initial stage shop floor planning? The fact is that the functionality, and, accordingly, the price of the machine for the production of high pressure hoses, which you need to buy, will depend on the types of products.

The following high pressure hoses are “subject to” modern equipment:

  • in braid
  • polytetrafluoroethylene,
  • rubber;
  • thermoplastic based.

Also, the line should be selected taking into account the main technical parameters final product:

  • diameter,
  • number and type of braids,
  • pressure,
  • fitting.

We develop manufacturing technology

The technology for the production of high-pressure hoses is relatively simple, but at the same time it requires great professionalism of the hired personnel and high-quality equipment in the workshop. Since finished products can then be used not only for domestic purposes, but also in large high-tech enterprises, it is important that the hoses meet all established standards and quality indicators.

Without going into details, the production of high pressure hoses includes the following processes:

  • Training. Do not underestimate the importance of this stage - here the line is prepared for work and all the parts necessary for the "assembly" of the sleeve, the hoses are cut.
  • Sleeve crimping. On special equipment, the assembled high-pressure hose is pressed. Crimping can be done in 2 ways - transverse and longitudinal. It is the first method that is used more often at Russian factories - it is simpler and will require less financial costs.
  • Sleeve tests. This is the most important stage, where the quality of the finished product is confirmed.

Before the trial run of the workshop, it is necessary to prepare all the components for assembling the hoses. To minimize costs with the sellers of raw materials, it is better to agree on wholesale deliveries. The production of high-pressure hoses of high-pressure hoses is impossible without the following parts:

  • nipples,
  • couplings,
  • fittings,
  • adapters,
  • pipe connections.

Equipping the production shop

A set of equipment for the production of high pressure hoses

You can buy equipment for the production of high pressure hoses both in Russia and abroad. Despite the fact that this area is not yet strongly developed, there are a lot of offers on the market of machines and devices. And any equipment here will differ in power, configuration and degree of automation. Naturally everything specifications will be directly reflected in the cost of production lines.

To save the cost of starting a workshop, many entrepreneurs order. And we note that not all Chinese are bad - many machines are famous for their excellent price / quality ratio.

The production of high pressure hoses is carried out on the following equipment:

  • Crimping press - from 250,000 rubles.
  • Cutting machine - from 90,000 rubles.
  • Peeling machine - from 60,000 rubles.
  • Marking machine - from 50,000 rubles.

It turns out that equipping the workshop to a minimum will cost the entrepreneur 450,000 rubles. But the list of basic equipment must also include additional equipment, since without it it will be difficult to organize the production of high-quality products - a bed for a press, devices for changing jaws and for unwinding reels with hoses. And this is at least 150,000 rubles.

The minimum configuration line does not require a lot of space. To accommodate all the machines, an area of ​​\u200b\u200b30 m 2 will be enough.

It was we who brought the minimum prices for devices, which are quite enough to start small-scale production. To organize a more powerful workshop, you will need to buy a machine for the production of high-pressure hoses with higher performance indicators. Such lines, respectively, are much more expensive - up to 2,500,000 rubles.

But it is hardly worth rushing to look for investors for your project - there is no need to spend money in vain. To begin with, it is worth considering the distribution channels for finished products. For example, for the manufacture of hoses for domestic and agricultural needs, multifunctional devices are not needed - even manual machines are quite suitable. But high-pressure hoses intended for use in construction and metallurgical enterprises should be produced on high-tech equipment - cutting and crimping machines are needed here.

But even if it is planned to launch not a mini-workshop, but a large plant, an expensive production line will pay off quite quickly - no later than 3 years. But this is subject to the full shipment of all manufactured products. This is precisely the main problem, since it will not be easy for a novice entrepreneur to find wholesale buyers of hoses, because large companies Those who need this product are already cooperating with someone, and you can lure them to you only at a favorable price for the products.

High pressure hoses (HPH) are in great demand both by users of any equipment with hydraulic devices and by large domestic industrial enterprises. High pressure hoses are intensively used in the transfer of liquids and gas mixtures in various technological processes, in cars and tractors.

Demand for these products remains high in any state of the economy, in any cataclysm in the Russian market for industrial products. The production of high-pressure hoses of high-pressure hoses is simply doomed to profitability.

Based on the foregoing, a person with the makings of activity in the field of business should think carefully about opening a workshop aimed at manufacturing high-pressure hoses in all the variety of the existing range. After all, the demand for these products will quickly recoup the initial investment in the business plan and consistently make a profit in the future.

Machine tools and apparatus for the production of high pressure hoses

Equipment for the production of high-pressure hoses at present, when compared with the cost of tooling in other industries, is not expensive. The price of equipment for the production of high pressure hoses remains approximately within the same limits, regardless of fluctuations in the exchange rate of the Russian national currency - the ruble. It is possible to open a workshop for the manufacture of high-pressure hoses at minimal cost, which many entrepreneurs can afford.

When planning a business for the manufacture of high-pressure hoses, special attention should be paid to the choice of apparatus and machine tools for the workshop. After all, the reliability of high pressure hoses and their quality will directly depend on this. The increased price of the machine for the manufacture of high pressure hoses can quickly pay off with its versatility.


There are no problems with buying equipment for the manufacture of high pressure hoses. All types of equipment and machines are available for purchase on the Russian market. But at the same time, one should take a good look at imported types of tooling and equipment. With a small difference in cost, imported equipment options for production may turn out to be better and more reliable than domestic ones.

In addition, the most important characteristics and priorities of the purchased equipment and components for it should remain its performance, degree of automation and power consumption. With a not very developed area for the production of hydraulic hoses, there are plenty of offers on the market for industrial equipment of this type. There is an opportunity to make a good choice in terms of price / quality characteristics.

Everyone knows the low prices for world analogues of machine tools manufactured from China. Many industrial enterprises are fully equipped with supplies of cheap and relatively high-quality Chinese equipment, hardware for the manufacture of high-pressure hoses. The primitive logical is already becoming a thing of the past: Chinese means bad. A lot of Chinese brands are simply famous for their excellent quality of work at a very reasonable cost. Buying a machine for the production of high pressure hoses is most likely to win.

The workshop for the production of hydraulic hoses is usually equipped with:

  • crimping press;
  • peeling machine;
  • cutting machine;
  • product labeling machine.

The cost of all this in terms of the Russian ruble is less than half a million rubles. A reasonable amount to start successful business. Even if we add to it the additional equipment necessary for this production, the amount will not exceed one million rubles.

To organize the production of high pressure hoses as a business by small-scale production of machine-building profile products is also to build a heated room on a purchased land plot, organize connection to the mains of heat and water supply, sewerage. The total starting estimate in this case will result in two to three million rubles. But on the other side of the scale there is now a mini-factory for the production of widely demanded products.


A complete line of machine and hardware for the manufacture of high pressure hoses includes:

  • crimping machine for hose ends (press for the manufacture of high pressure hoses);
  • debarking machine for processing the outer and inner layers;
  • cutting machine;
  • pusher for inserting hose fittings;
  • marker device;
  • filters with a compressor for washing finished high pressure hoses;
  • stand for testing finished products.

Of course, small-scale production is distinguished by the low initial cost of equipment, machine tools and the production facility itself. If, according to a similar scheme, we evaluate the opening of a larger production, then other productive capacities of the equipment will be needed. This will entail increased costs for the capitalization of production. A high-performance line for the manufacture of high-pressure hoses in a wide range will cost a businessman at least 3,000,000 rubles.

But the indicators of the volume and range of products in this case will be completely different. But the payback period for the initial investment in both cases is approximately the same! This reasoning easily leads to the conclusion that options with production lines and the organization of high-performance capacities are more rational for obtaining high profits in the future.

High pressure hose manufacturing processes

All technological processes for the manufacture of high-pressure hydraulic hoses can be divided into preparatory, production and testing.

Preparatory process

It includes cutting hoses to a given length, completing this operation with all the necessary parts, preparing machine equipment for work.

Manufacturing process

Includes pressing the assembled high-pressure hose - crimping. This can be done in two ways - longitudinal and transverse pressing. The method of transverse pressing at domestic enterprises is used more often, since it reduces the cost of the operation, its cost.

Test stage

It is a very responsible operation. After all, according to its results, the controller evaluates the quality of products, its competitiveness in the commodity market.

To start production in the newly launched high-pressure hose assembly shop, it is necessary to prepare the entire set of parts for the product being launched into production. If you set a goal - to reduce the cost of production to a minimum, then wholesale deliveries of component parts are more suitable. After all, everything is much cheaper in the wholesale market.

The set of necessary components for assembling any hose includes: high-pressure pipes of the required length, nipples and adapters, fittings and couplings. Without each of these parts, it is impossible to make a hose.

Assortment to the max

Large profits from the production of high pressure hoses can only be obtained when the manufacturer includes a wide range of products in his production. The consumer who applied for the purchase of hydraulic hoses to the enterprise should not leave empty-handed. He must find everything he needs, and then come back and shop every time he needs it, only from "his" manufacturer.

It is better to provide for the manufacture of high-pressure hoses in a wide range at the very beginning of the activity. And it is at the initial stage of formation of the production cycle. Indeed, for the manufacture of high-pressure hoses in a wide range, machines will also be required, the functionality of which includes these capabilities. But when the machine base is completed, it will be much more difficult to expand the range.

Opportunities of universal machines for the manufacture of high pressure hoses based on materials:

  • thermoplastic;
  • polytetrafluoroethylene;
  • rubber;
  • with braid.

The production line is selected based on the main technical characteristics finished product: the structure of the hose braid, its diameter, type of fittings and design pressure. The technology for the production of high pressure hoses should take this into account even at the stage of pre-production.

It's worth considering


Technological methods for the manufacture of high-pressure hoses are not particularly difficult. For them, there is no need for a large professional experience of machine operators, and the number of workers is minimal. But here the full compliance of products with standards and quality standards is simply necessary to comply with! After all, high-pressure hoses are used not only for domestic purposes, but are also used in large high-tech enterprises.

A business plan for the production of high-pressure hoses can also be built with the help of sponsors. But it is hardly worth it at the very beginning of the organization of production to look for sponsors and investors who are willing to invest in this enterprise. It is more important to find reliable customers, to organize sales channels for finished products.

If production is focused on the manufacture of household hydraulic hoses, then there is no need to buy expensive machines. Typically, such products are made on hand-held fixtures. But everything that is used in industry or in construction can only be manufactured on complex, high-precision machines.

Economists give a financial justification for the enterprise for the production of high-pressure hoses with a fairly optimal forecast. The average payback of this production is 3 years. But this is only possible with full utilization of production capacities and uninterrupted sales channels for finished products.

But it's just not easy to find wholesale buyers of RWD products, to conclude guaranteed contracts for deliveries with them. After all, all major intermediaries have their own suppliers, they are used to them, and they will not be willing to change something on a large scale. It will be possible to attract them to your side only by concessions in price and guaranteed quality products.

Any business requires determination and ingenuity. This is quite suitable for the organization of private production. But after all, “not the Gods burn the pots”, “dashing trouble is the beginning”. One has only to decide on the production of high-pressure hoses, go headlong into it, and the result will not be long in coming. Three years of return on investment will fly by quickly. And the established enterprise for the manufacture of high-pressure hoses will give profit for decades.

The HydroDoctor company (Schelkovo) is engaged in the manufacture of high pressure hoses (hoses) and their supply throughout Russia. In the manufacture of individual orders, high-pressure hoses can be equipped with adapters, fittings, couplings or other types of fittings.

Purpose and manufacturing features of high pressure hoses

RVD is a flexible pipeline that is used to transport motor and special hydraulic fluids under pressure in various machines and mechanisms. With the help of such products, it is possible to supply liquid fuels, mineral oils, greases, water emulsion, glycol and other products.

Structurally, the HPH consists of several rubber tubes placed inside each other. To ensure high strength, the products are reinforced with metal windings or braids. High-pressure hoses in systems for supplying motor and special hydraulic fluids are equipped with fittings and other types of quick couplings. Hoses can work in the temperature range from -55 to +100 °C. The manufacture of high pressure hoses is carried out in accordance with the requirements of European standards DIN EN 856, DIN EN 853 and DIN EN 855.

Types of high pressure hoses

Our company manufactures hoses with a calculated working pressure, which is determined by DIN for each type of product. These values ​​are set according to DIN EN 853 for single (1SN, 1ST) and double braided hoses (2SN, 2ST) and are accepted by all members of the European standardization committees (CEN and CENELEC).

For the manufacture of high pressure hoses, fluoroplastic is used (for the inner layer of hoses) and stainless steel (for reinforcing braid). In this version, the sleeves are characterized by:

  • high cleanliness of the working surface;
  • low level of hydraulic resistance;
  • high inertness in relation to the transported gases and liquids;
  • protected from electrostatic charges.

We offer the following types of RVD:

  • for special equipment of domestic and foreign production;
  • for drilling equipment;
  • for logging special equipment;
  • for high pressure car washes and other systems.

Fittings for high-pressure hoses operating in special conditions are made of high-grade stainless steel or non-ferrous metals.

Benefits of manufacturing high pressure hoses at HydroDoctor

High pressure hoses produced by our company are guaranteed and sold at affordable prices. This means that you can purchase quality products and at the same time save a lot of money.

In addition, additional services are provided for crimping various types of high pressure hoses in any quantity. All operations are performed by experienced specialists on modern equipment. Thanks to this, the connection of the hose with the fitting becomes much more reliable.

The correct functioning and durability of the use of hydraulic components depends not only on their quality, but also on the equipment on which the assembly and processing of flexible or rigid pipelines was carried out before installation. It is very important to choose the right equipment that will allow you to produce quality products quickly and not worry about possible malfunctions in the hydraulic system.

Equipment for the manufacture of high-pressure hoses and pipes (often referred to as equipment for crimping high pressure hoses) is designed for operations on rigid or flexible pipelines. With the help of our equipment, you will be able to provide a full range of equipment maintenance services in terms of replacing rigid or flexible pipelines of any diameter.

Functional features of equipment for the manufacture of high pressure hoses and pipes

Our equipment allows you to perform all the operations necessary for the repair and replacement of a flexible or rigid pipeline. With the help of equipment for high-pressure hoses, you can cut off the hose, clean the inner or outer rubber layer of the hose, mount the fitting on the hose, crimp the high-pressure hose, clean and test the finished product.

With pipe processing equipment, you can flare 90° and 37°, press the cutting ring on carbon steel and stainless steel pipe from 6 to 42 mm with a maximum wall thickness of 4 mm. With the pipe bending machine, you can bend a pipe with a maximum diameter of 50 mm at any angle. Using cleaning machines, you can easily clean both internal and external pipes from metal burrs formed after cutting, and using multifunctional center, you will combine all operations in one machine.

Line of equipment for high pressure hoses:

The line of equipment for the production of high pressure hoses includes:

  • crimping machine (press for high pressure hoses)
  • cutting machine (cutting machine)
  • debarker (machine for stripping the inner and outer layer of the sleeve)
  • pre-assembly machine (fitting pusher)
  • marking machine (machine for marking high pressure hoses)
  • flushing and filtration equipment (flushing and filters)
  • test stand for quality control of the finished high-pressure hose (test stand for high-pressure hoses)
  • holder for high pressure hoses (equipment for unwinding sleeves)

Line of machines for processing and assembling hydraulic pipes:

  • equipment for expanding hydraulic pipes at 90° and 37°;
  • equipment for preliminary installation and insertion of rings;
  • pipe bending equipment;
  • equipment for external and internal cleaning of hydraulic pipes;
  • multifunctional centers.

Assortment of equipment for high pressure hoses and pipes

In addition to stationary machines, we offer you to equip a mobile workshop that solves the problems of repairing high pressure hoses in remote areas. Many machines can operate on a pneumatic drive and from a 12V mains. All presented equipment is made in Italy, machine components are made of high quality materials and assembled by experienced specialists, among whom there are design engineers who are engaged not only in the development of technical drawings, but also in work related to the study of ergonomics. Despite high competition, OP S.r.l. can rightly be called a leader among companies producing equipment for the production of rigid and flexible pipelines.

OUR ADVANTAGES:

  1. High-quality equipment for high pressure hoses and pipe processing;
  2. A wide range of machines for high pressure hoses and pipe processing;
  3. Multilevel quality control;
  4. Opportunity to purchase equipment with installment payment;
  5. Service maintenance of equipment for the manufacture of high-pressure hoses and the manufacture of pipes;
  6. Low prices for bulk purchases and the opportunity to become a distributor.

Buying equipment for high-pressure hoses and pipes from us, you will always receive guaranteed, high-quality and professional help, we will teach you how to properly operate the equipment and provide full warranty and post-warranty service.